Way of working

We pride ourselves on our innovative approach to mould production. Our process is designed to deliver high-quality, precision-engineered aluminium moulds tailored to meet the exact specifications of our clients across various industries. Here’s an overview of our six-step process:

1. Concept and design

The process begins with the initial concept and design phase. Our experienced engineers work closely with clients to develop a detailed technical drawing of the mould, focusing on key elements what’s needed for a optimal rotational moulding process to produce the best products. This design is refined and approved by the client, ensuring that all specifications are met before moving forward.

2. Material sourcing and production

Once the design is finalised, we source high-quality aluminium blocks through the Gietburg Group. These blocks serve as the foundation for the moulds. We mill these blocks with precision or we create negatives or printing sand blocks, which are then used to cast the aluminium moulds. This ensures that we deliver ready-to-use, high-quality moulds to our clients.

3. Advanced moulding

In this step, we starting producing the mould, In addition to traditional moulds used in oven-based moulding, we utilise advanced electric moulding techniques that use resistance heating instead of external ovens. This method allows for more precise temperature control by directly heating the mould walls. By adjusting the electrical current, we can fine-tune the wall thickness of the moulded parts, ensuring enhanced quality and consistency. The electric moulding techniques guarantee high performance and 100% reproducible product results tailored to specific client needs. This technique is also suitable for automated, unmanned production and is the most sustainable method available.

4. Surface treatment

After the mould is shaped, we apply surface treatments that are crucial for the final quality of the product. We offer a wide range of treatments, including shot peening, hardening, and surface treatments such as 'Silvershadow,' 'Teflon,' or 'Diamondshield’ These treatments enhance the durability, performance, and longevity of the moulds, ensuring they meet the highest industry standards.

5. Assembly and finishing

Following surface treatment, the mould components are carefully assembled. We use our patented clamping systems and state-of-the-art facilities to ensure that every mould fits seamlessly into the client's production line. This stage also includes any necessary finishing touches to guarantee the mould is fully operational and ready for immediate use.

Our comprehensive finishing processes include:

Shot peening
Hardening
Surface coatings
Visual inspections

6. Quality control and delivery

Before delivery, every mould undergoes rigorous quality control checks. We ensure that each mould not only meets but exceeds our stringent quality standards. Once approved, the moulds are carefully packaged and delivered to our clients, ready to be integrated into their production processes.

We are proud to work for these global players:

We are proud to work for the world’s largest companies in the automotive, engine, and agricultural industries. By casting optimal, high-quality components, we are an essential part of their supply chain.